省人大代表郭喜洲:智能制造转型需要“新工匠”|河南两会财经访谈(60)

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省人大代表郭喜洲:智能制造转型需要“新工匠”|河南两会财经访谈(60)

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| 大河报·大河财立方记者 吴春波文 朱哲 摄影

工业智能制造转型的关键是什么?有足够数量且契合企业转型需要的“新工匠”。

河南两会期间,大河报·大河财立方记者独家采访了河南省人大代表、驻马店中集华骏车辆有限公司(以下简称中集华骏)总经理郭喜洲,他在建议中提到,应该加快打造新技能人才培养和保障体系,提供更契合企业需要的“新工匠”,服务河南省工业经济智能制造转型。他还建议,应该全面推行环保治理“一厂一策”。

而他带领的中集华骏,也在完成智能化生产线改造的前提下,于2019年顺利植入新的管理“大脑”,积极践行了2020年河南省政府工作报告中提到的“持续推进以智能制造为引领的‘三大改造’行动” 。

建议加强重视新技能人才

培养契合智能转型的“新工匠”

近年来,河南省拟通过智能化、绿色化、企业技术三大改造全力推动制造业转型升级,而这需要一支结构优化、技能突出的创新型、复合型、智力型技能人才队伍来保障。

郭喜洲表示,目前我省高端技能人才队伍依然比较薄弱,人才队伍结构不合理、素质偏低(如缺乏机器人操作、编程、电气化管理等技能)、缺乏专业技能培训、人才外流严重、后备乏力等现实问题仍然普遍存在。

根据长期的行业观察,郭喜洲发现,造成这些问题的主要原因有三个方面,其一是尊重技能人才的良好氛围还没有真正形成,其二是高技能人才培养体系存在缺陷,其三是对高技能人才的政策支持仍有待完善。

郭喜洲建议,营造尊重技能人才的良好氛围方面,需要把培育尊崇技能、景仰工匠的人文环境等事项,纳入到河南政府及企业的长期战略规划中去。

在构建高技能人才培养体系方面,要围绕高端装备、智能终端等先进制造业,从教学体系上考虑企业实际需求,培养符合企业需求的技能型人才。要发挥企业的主体作用,做好人才引进和员工技能培训;积极与职业院校合作,完善员工教育培训体系,加快技能人才培养;引进国外优质职业教育资源,推动我省职业技工院校、大型企业与德国、日本等国家知名职业学校合作发展。

政策支持方面,应该支持企业建立岗位津贴制度,建立、完善、落实与技能等级相挂钩的薪酬评定标准及实施细则,让高技能人才薪酬待遇进入中产阶层;支持企业引进急需紧缺高技能人才。对来豫、驻豫工作的高素质技能人才提供“一站式”便利服务;支持制造业人才安居工程;对符合条件的制造业高技能人才给予税收优惠等。

建议全面推行环保治理 “一厂一策”

引导企业积极“治污”

近年来,随着环保发展概念越来越受重视,以务实行动打赢蓝天保卫战,已经成为确保经济平稳健康运行和打造民生福祉的重要工程。

经过翔实的调研和资料查询,郭喜洲发现,近年来,为避免 “一刀切”现象,我省环保治理推行“一厂一策” 清单化管理,取得了不错的成效,但在部分执行中还存在未充分考虑行业内企业间工艺差距、企业环保投入、环保治理水平及排放绩效等差异化的现象。

郭喜洲说,比如在实际执行中,不少环保治理水平、单位产值排污量指标都处在国内外行业领先地位的企业在“秋冬季错峰生产”和“重污染天气预警” 时仍然被迫停产。

“在环境监管中,如果不能有效体现奖优罚劣和区别对待,就会出现‘违法成本低、守法成本高’的现象。”郭喜洲举例,如果在重污染天气应急减排期间,在环保投入巨资的先进绿色企业和落后的散乱污企业一样“一律先停再说”,将严重影响先进企业的效益和治污积极性,因为结果都是“一个样”。

郭喜洲建议,我省应制定更加科学的“一厂一策”限排限产措施,坚持分类施策,科学精准管控,严防和避免“一刀切”。

他表示,希望相关部门能依据企业污染排放水平及环保改造情况,落实差别化的“一厂一策”生产措施,坚持“谁改造谁受益,早改造早受益”,对满足超低排放要求且符合豁免条件的企业开放绿色豁免通道,真正做到 “科学治霾”“一厂一策”。

郭喜洲说,这样不仅会引导更多企业在“治污”方面扩大投入,也会起到稳定就业、降低企业成本和切实提升经济发展质量的作用。

“灯塔”工厂探索反思

“人才”是智能制造转型的根本

中集华骏2017年启动“灯塔工厂”建设,并于 2018年12月全线贯通,实现了产品及生产线设计数模化、制造自动化、管理数字化、绿色环保化。

智能制造转型除了有效降低员工劳动强度,也带来产品精度、生产效率和绿色化程度的大幅提升, “如VOC零排放,一级水排放量占60%,可以循环使用,二级水排放占40%,可以直接进入市政管网。”郭喜洲表示。

但在新生产线磨合过程中,郭喜洲发现,智能制造设备采购价格不菲,使用成本也很高。以激光切割系统为例,整体几十个子系统,一个子系统出现故障,整机都需要停下等供应商维护,而且单次维护价格不菲。

近年来,为响应国家号召,不少企业通过采购生产线的方式实现智能制造转型,由于设计方缺乏对企业生产环节的深入了解,经常会导致新生产线、企业实际需求“两张皮”的情形。

经过长期的观察和对比,郭喜洲发现,很多日本同行智能制造较少遇到这类问题。“其根本原因就在于企业培养了足够的复合型人才。既懂得生产线,又懂得软件技术,其设计的智能生产线不仅契合企业生产需求,也大幅降低了维护成本。”

郭喜洲表示,从灯塔工厂建设开始,中集华骏就在大量培养自己的“能力复合型工程师”,但是这样的培养速度远远跟不上企业的需求。

“智能制造硬件系统改造升级的同时,企业也需要在生产管理系统上实现改进,植入数字化管理的‘大脑’,智能制造才算真正完整。”郭喜洲表示,2019年中集华骏在管理上做了两件事,一个是植入数字化管理“大脑”,另一个就是推行权限的精益化管理。

郭喜洲表示,目前国内智能制造转型的关键还是要稳,除了上面提到的相关人才匮乏,相关的芯片技术、精密机床和精密机械的加工等环节,都需要进一步的提升。

编辑 李铮

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